Soft Actuators and Wearables

Soft actuators and wearable robotic systems offer safe, adaptable, and portable assistance for human users in industrial, medical, and daily living contexts. In the IRiS Lab, we design and build high power-to-weight ratio soft actuators and wearable devices that combine comfort with powerful assistance. Our work spans novel actuation mechanisms, such as Twisted String Actuators, to lightweight exosuits and ergonomically designed wearable interfaces. By integrating advanced sensing, control, and human–robot interaction strategies, we aim to create wearable systems that enhance human capabilities while remaining unobtrusive and intuitive to use.

Actuation Mechanism

Researchers: HyeonSeok Seong, JaeHyung Jang, Seung-Joon Baek, Euibin Shin, Juyeong Seo.

Twisting String Actuator (TSA) is powerful and compact linear actuator, in which a string or a set of strings connected to an electric motor act as a gear. When a load is attached to the string on the other end, the rotation imposed on the string by the motor will reduce the length of the string, thus causing the translational motion of the load due to the generated pulling force. Such actuators can be very light, cheap and quiet and provide a high (though nonlinear) transmission ratio, which makes them very attractive for use in various areas of engineering, such as robotics.

Associated Papers

  • Gaponov, I., Popov, D., & Ryu, J. H. (2013). Twisted string actuation systems: A study of the mathematical model and a comparison of twisted strings. IEEE/ASME Transactions on mechatronics, 19(4), 1331-1342. Link
  • Gaponov, I., Popov, D., & Ryu, J. (2014). Accurate dynamic modeling of twisted string actuators accounting for string compliance and friction. IEEE/ASME Trans. Mech., 19(4, 2014), 1331-1342. Link
  • Zhang, J., Sheng, J., O’Neill, C. T., Walsh, C. J., Wood, R. J., Ryu, J. H., … & Yip, M. C. (2019). Robotic artificial muscles: Current progress and future perspectives. IEEE transactions on robotics, 35(3), 761-781. Link
  • Nedelchev, S., Skvortsova, V., Guryev, B., Gaponov, I., & Ryu, J. H. (2021). On Energy-Preserving Motion in Twisted String Actuators. IEEE Robotics and Automation Letters, 6(4), 7406-7412. Link

Modeling and Control

Researchers: HyeonSeok Seong, JaeHyung Jang, Seungjoon Baek, Euibin Shin, Juyeong Seo.

To unlock the full potential of our soft actuators, we focus on advanced modeling and control. The effectiveness of actuators like the TSA is often challenged by inherent nonlinearities, including varying stiffness, friction, and hysteresis, which are not captured by simple models. Our research overcomes these challenges by developing sophisticated dynamic models that accurately predict actuator behavior even during high-speed and high-force operation. These high-fidelity models enable the design of novel control algorithms. Our contributions include energy-preserving controllers for highly efficient periodic motion, adaptive tension controllers that compensate for material uncertainties, and pioneering strategies for the independent control of both position and stiffness in bidirectional systems. Our current research focuses on developing sensorless control strategies to eliminate the need for bulky sensors, enhancing the practicality of our systems. Ultimately, this work ensures our wearable systems can perform with the precision, efficiency, and robustness required for real-world interaction.

Associated Papers

  • Gaponov, I., Popov, D., & Ryu, J. H. (2013). Twisted string actuation systems: A study of the mathematical model and a comparison of twisted strings. IEEE/ASME Transactions on mechatronics, 19(4), 1331-1342. Link
  • Gaponov, I., Popov, D., & Ryu, J. (2014). Accurate dynamic modeling of twisted string actuators accounting for string compliance and friction. IEEE/ASME Trans. Mech., 19(4, 2014), 1331-1342. Link
  • Popov, D., Gaponov, I., & Ryu, J. H. (2014, September). Towards variable stiffness control of antagonistic twisted string actuators. In 2014 IEEE/RSJ International Conference on Intelligent Robots and Systems (pp. 2789-2794). IEEE. Link
  • Nedelchev, S., Skvortsova, V., Guryev, B., Gaponov, I., & Ryu, J. H. (2021). On Energy-Preserving Motion in Twisted String Actuators. IEEE Robotics and Automation Letters, 6(4), 7406-7412. Link
  • Baek, S., & Ryu, J. H. (2023). Tension control of twisted string actuators in variation of stiffness and original length of strings. IEEE/ASME Transactions on Mechatronics, 28(5), 2483-2494. Link

Wearables

Researchers: HyeonSeok Seong

TSA is a lightweight, high-force actuator with flexible routing that enables portable and comfortable wearable robots. We first developed an elbow exoskeleton for upper limb rehabilitation and a shoulder exosuit (Auxilio) that assists complex shoulder motions. We then expanded to lower limb support for daily and industrial tasks, developing exoskeletons for hip and knee assistance. We are now developing an active soft exosuit that maximizes the advantages of TSA and a quasi-passive exosuit that exploits intrinsic changes in the actuator’s mechanical properties to enable lightweight, energy-efficient operation. Across these systems, we target a high system-level power-to-weight ratio by optimizing actuator integration, transmission, and routing.

Associated Papers

  • Popov, D., Gaponov, I., & Ryu, J. H. (2013, April). A preliminary study on a twisted strings-based elbow exoskeleton. In 2013 World Haptics Conference (WHC) (pp. 479-484). IEEE. Link
  • Popov, D., Gaponov, I., & Ryu, J. H. (2013, November). Bidirectional elbow exoskeleton based on twisted-string actuators. In 2013 IEEE/RSJ International Conference on Intelligent Robots and Systems (pp. 5853-5858). IEEE. Link
  • Mehmood, U., Popov, D., Gaponov, I., & Ryu, J. H. (2015, July). Rotational twisted string actuator with linearized output: Mathematical model and experimental evaluation. In 2015 IEEE International Conference on Advanced Intelligent Mechatronics (AIM) (pp. 1072-1077). IEEE. Link
  • Popov, D., Gaponov, I., & Ryu, J. H. (2016). Portable exoskeleton glove with soft structure for hand assistance in activities of daily living. IEEE/ASME Transactions on Mechatronics, 22(2), 865-875. Link
  • Gaponov, I., Popov, D., Lee, S. J., & Ryu, J. H. (2017). Auxilio: A portable cable-driven exosuit for upper extremity assistance. International Journal of Control, Automation and Systems, 15(1), 73-84. Link
  • Seong, H. S., Kim, D. H., Gaponov, I., & Ryu, J. H. (2020, May). Development of a twisted string actuator-based exoskeleton for hip joint assistance in lifting tasks. In 2020 IEEE International Conference on Robotics and Automation (ICRA) (pp. 761-767). IEEE. Link
  • Sengupta, S., & Ryu, J. H. (2024, May). Design of a Knee-joint Exoskeleton to Reduce Misalignment in Both the Sagittal and Coronal Planes. In 2024 IEEE International Conference on Robotics and Automation (ICRA) (pp. 17472-17478). IEEE. Link

Applications

Researchers: HyeonSeok Seong, JaeHyung Jang, Seung-Joon Baek, Euibin Shin, Juyeong Seo.

Our lab pioneers research on Twisted String Actuators (TSAs), enhancing their core mechanics and expanding their applications in robotics. We address fundamental limitations by developing solutions to overcome their uni-directional nature, including both passive return mechanisms and single-motor bidirectional actuation systems. We also create innovative methods to significantly improve their operational stroke and lifespan. Furthermore, our work on designs like variable radius pulleys not only enables this bidirectional control but also linearizes the actuator’s behavior, allowing for more intuitive and precise operation. Building on these core improvements, we design advanced transmission systems, including both passive and active continuously variable transmissions. These innovations pave the way for exciting real-world applications. We have successfully developed compact robotic grippers, high-force haptic displays, and flexible actuators capable of operating through conduits for wearable and soft robotics. Our work continually pushes the boundaries of what is possible with this simple yet powerful actuation technology.


Equipment

  1. Torque Sensores and Load cells.

  • FUTEK, TRS605-FSH02052
    • non-contact rotary torque sensor
    • maximum capacity: 1Nm
    • resolution: 0.01Nm
  • Dacell, UU3
    • push-pull loadcell
    • maximum capacity: 5Kgf, 10Kgf, 20Kgf, 50Kgf, 100Kgf
    • resolution: 0.2% of maximum capacity
  • ATI industry, mini45
    • F/T sensor
    • maximum capacity: Fx,Fy=580N, Fz=1160N, Tx, Ty, Tz= 20Nm
    • resolution: 0.2% of maximum capacity
  1. Motors and Motor Drivers

  • MAXON BLDC motor
  • MAXON motor driver
    • ESCON 70/10, ESCON 50/8
  1. Strings

  • Dyneema series
    • 0.5mm~10mm
  1. Encoders

  • HEDS-9740
  1. 3D printers

  • Fromlabs, Form3
    • SLA Printer
  • Markforged, onyx pro, Mark two
    • High resolution FDM Printer
  • Stratasys, F170
    • FDM Printer